World-Class Manufacturing for Life-Critical Implants
Raw Material
Ti-6Al-4V ELI and 316L SS sourced exclusively from certified aerospace/medical mills. Each billet arrives with a Mill Test Certificate; our incoming inspection team performs independent hardness and spectroscopic verification before any material enters machining.
CNC Machining
28 five-axis CNC centres with on-machine probing for real-time dimensional feedback. Toolpaths generated from validated CAM programmes under document control. Critical features held to âĪ0.01 mm tolerance.
Surface Treatment
- Electropolishing â Ra âĪ0.05 Ξm on articulating surfaces
- Type III Hard Anodising â HV 600â800 for titanium implants
- HA Plasma Spray â 50â75 Ξm coating, âĨ98% crystallinity (XRD verified)
- Passivation â ASTM A967 nitric acid for stainless steel
Cleanroom Packaging & Sterilisation
Assembly and packaging in ISO 14644 Class 7 cleanrooms. ETO sterilised with biological indicator confirmation. Shelf life validated to 5 years from manufacture date.